焊接机器人是集机械、计算机、电子、传感器、人工智能等知识于一体的现代自动化设备。焊接机器人由机器人本体和控制系统组成。以点焊为例，焊接设备主要由焊接电源、专用焊枪、传感器和磨床组成。此外，还有系统保护装置。

　　Welding robots are modern automation equipment that integrates knowledge of machinery, computers, electronics, sensors, artificial intelligence, and more. The welding robot consists of a robot body and a control system. Taking spot welding as an example, the welding equipment mainly consists of a welding power source, a specialized welding gun, sensors, and a grinding machine. In addition, there are system protection devices.

　　随着社会的发展和科学技术的进步，对焊接机器人的需求也在快速增长。焊接机器人的主要优点是稳定和提高焊接质量，保证焊缝均匀性，提高生产率，24小时焊接，改善工作条件，能够在有害环境中连续工作，实现中小批量焊接自动化。基于以上优点，焊接机器人在工程机械制造领域得到了广泛的应用。

　　With the development of society and the advancement of science and technology, the demand for welding robots is also growing rapidly. The main advantages of welding robots are stable and improved welding quality, ensuring weld uniformity, improving productivity, 24-hour welding, improving working conditions, and being able to work continuously in harmful environments, achieving automation of small and medium-sized batch welding. Based on the above advantages, welding robots have been widely used in the field of engineering machinery manufacturing.

　　当今广泛使用的焊接机器人属于代工业机器人。它的基本工作原理是教学和复制。教学也称为教学。两者均由用户根据实际任务逐步引导。在引导过程中，机器人自动记忆示教过程中每个动作的位置、姿态、运动参数和工艺参数，并自动生成程序连续执行所有操作。示教完成后，只需给机器人一个启动指令，机器人就会精确跟随示教动作一步步完成操作。

　　The welding robots widely used today belong to the first generation of industrial robots. Its basic working principle is teaching and replication. Teaching is also known as teaching. Both are gradually guided by users based on actual tasks. During the guidance process, the robot automatically remembers the position, posture, motion parameters, and process parameters of each action during the teaching process, and automatically generates a program to continuously execute all operations. After the teaching is completed, simply give the robot a start command, and the robot will accurately follow the teaching action step by step to complete the operation.

　　目前，影响焊接机器人焊接效果的因素很多。

　　At present, there are many factors that affect the welding effectiveness of welding robots.

　　1、机器人焊接变位机及配件对焊接的影响。

　　1. The influence of robot welding displacement machines and accessories on welding.

　　2、机器人焊接装置的定位要一致。

　　2. The positioning of the robot welding device should be consistent.

　　3、由于焊接零件通常由几个简单的零件组成，这些零件的组装和定位焊接在焊接装置中依次进行，使它们的定位和夹紧分开进行。

　　3. Due to the fact that welded parts are usually composed of several simple parts, the assembly and positioning welding of these parts are carried out sequentially in the welding device, so that their positioning and clamping are carried out separately.

　　4、由于变位机偏转角较大，机器人焊接装置应避免使用可移动的手动螺栓。

　　4. Due to the large deflection angle of the positioner, the robot welding device should avoid using movable manual bolts.

　　5、机器人焊接设备应尽可能使用快速夹紧件，并应配备孔板。

　　5. Robot welding equipment should use quick clamping components as much as possible and be equipped with orifice plates.

　　焊丝对焊接机器人焊接过程的影响：焊接机器人在焊接前可根据需要选择圆柱形或圆盘形焊丝。为减少更换线缆的频率，建议直接使用桶形线缆。但由于送丝软管较长，对圆柱形焊丝要求的强度较高，对焊丝的刚度等质量要求较高。

　　The influence of welding wire on the welding process of welding robots: Welding robots can choose cylindrical or circular welding wires as needed before welding. To reduce the frequency of cable replacement, it is recommended to use barrel shaped cables directly. However, due to the long length of the wire feeding hose, higher strength is required for cylindrical welding wires, and higher quality requirements such as wire stiffness are required.

　　如果焊丝下落平稳，焊丝质量不会因高速焊丝下落而受到影响。

　　If the welding wire falls smoothly, the quality of the welding wire will not be affected by the high-speed welding wire falling.

　　因此，有一些改进措施。要严格控制工件的安装位置。对于中小型零件，应有专用的装配工具，以保证工件装配尺寸与一般焊接工艺的一致性。

　　Therefore, there are some improvement measures. Firstly, it is necessary to strictly control the installation position of the workpiece. For small and medium-sized parts, there should be dedicated assembly tools to ensure consistency between workpiece assembly dimensions and general welding processes.

　　二是保证焊接装置的定位和夹紧。旋转360度时，任何位置都可以焊接，焊枪不得在任何焊接位置干扰工具，装夹方便可靠，工具的精度要满足焊接机器人的焊接要求。焊接机器人是集机械、计算机、电子、传感器、人工智能等知识于一体的现代自动化设备。焊接机器人由机器人本体和控制系统组成。以点焊为例，焊接设备主要由焊接电源、专用焊枪、传感器和磨床组成。此外，还有系统保护装置。

　　The second is to ensure the positioning and clamping of the welding device. When rotating 360 degrees, welding can be done at any position, and the welding gun must not interfere with the tool at any welding position. The clamping is convenient and reliable, and the accuracy of the tool must meet the welding requirements of the welding robot. Welding robots are modern automation equipment that integrates knowledge of machinery, computers, electronics, sensors, artificial intelligence, and more. The welding robot consists of a robot body and a control system. Taking spot welding as an example, the welding equipment mainly consists of a welding power source, a specialized welding gun, sensors, and a grinding machine. In addition, there are system protection devices.

　　随着社会的发展和科学技术的进步，对焊接机器人的需求也在快速增长。焊接机器人的主要优点是稳定和提高焊接质量，保证焊缝均匀性，提高生产率，24小时焊接，改善工作条件，能够在有害环境中连续工作，实现中小批量焊接自动化。基于以上优点，焊接机器人在工程机械制造领域得到了广泛的应用。

　　With the development of society and the advancement of science and technology, the demand for welding robots is also growing rapidly. The main advantages of welding robots are stable and improved welding quality, ensuring weld uniformity, improving productivity, 24-hour welding, improving working conditions, and being able to work continuously in harmful environments, achieving automation of small and medium-sized batch welding. Based on the above advantages, welding robots have been widely used in the field of engineering machinery manufacturing.

　　当今广泛使用的焊接机器人属于代工业机器人。它的基本工作原理是教学和复制。教学也称为教学。两者均由用户根据实际任务逐步引导。在引导过程中，机器人自动记忆示教过程中每个动作的位置、姿态、运动参数和工艺参数，并自动生成程序连续执行所有操作。示教完成后，只需给机器人一个启动指令，机器人就会精确跟随示教动作一步步完成操作。

　　The welding robots widely used today belong to the first generation of industrial robots. Its basic working principle is teaching and replication. Teaching is also known as teaching. Both are gradually guided by users based on actual tasks. During the guidance process, the robot automatically remembers the position, posture, motion parameters, and process parameters of each action during the teaching process, and automatically generates a program to continuously execute all operations. After the teaching is completed, simply give the robot a start command, and the robot will accurately follow the teaching action step by step to complete the operation.

　　目前，影响焊接机器人焊接效果的因素很多。

　　At present, there are many factors that affect the welding effectiveness of welding robots.

　　1、机器人焊接变位机及配件对焊接的影响。

　　1. The influence of robot welding displacement machines and accessories on welding.

　　2、机器人焊接装置的定位要一致。

　　2. The positioning of the robot welding device should be consistent.

　　3、由于焊接零件通常由几个简单的零件组成，这些零件的组装和定位焊接在焊接装置中依次进行，使它们的定位和夹紧分开进行。

　　3. Due to the fact that welded parts are usually composed of several simple parts, the assembly and positioning welding of these parts are carried out sequentially in the welding device, so that their positioning and clamping are carried out separately.

　　4、由于变位机偏转角较大，机器人焊接装置应避免使用可移动的手动螺栓。

　　4. Due to the large deflection angle of the positioner, the robot welding device should avoid using movable manual bolts.

　　5、机器人焊接设备应尽可能使用快速夹紧件，并应配备孔板。

　　5. Robot welding equipment should use quick clamping components as much as possible and be equipped with orifice plates.

　　焊丝对焊接机器人焊接过程的影响：焊接机器人在焊接前可根据需要选择圆柱形或圆盘形焊丝。为减少更换线缆的频率，建议直接使用桶形线缆。但由于送丝软管较长，对圆柱形焊丝要求的强度较高，对焊丝的刚度等质量要求较高。

　　The influence of welding wire on the welding process of welding robots: Welding robots can choose cylindrical or circular welding wires as needed before welding. To reduce the frequency of cable replacement, it is recommended to use barrel shaped cables directly. However, due to the long length of the wire feeding hose, higher strength is required for cylindrical welding wires, and higher quality requirements such as wire stiffness are required.

　　如果焊丝下落平稳，焊丝质量不会因高速焊丝下落而受到影响。

　　If the welding wire falls smoothly, the quality of the welding wire will not be affected by the high-speed welding wire falling.

　　因此，有一些改进措施。要严格控制工件的安装位置。对于中小型零件，应有专用的装配工具，以保证工件装配尺寸与一般焊接工艺的一致性。

　　Therefore, there are some improvement measures. Firstly, it is necessary to strictly control the installation position of the workpiece. For small and medium-sized parts, there should be dedicated assembly tools to ensure consistency between workpiece assembly dimensions and general welding processes.

　　二是保证焊接装置的定位和夹紧。旋转360度时，任何位置都可以焊接，焊枪不得在任何焊接位置干扰工具，装夹方便可靠，工具的精度要满足焊接机器人的焊接要求。

　　The second is to ensure the positioning and clamping of the welding device. When rotating 360 degrees, welding can be done at any position, and the welding gun must not interfere with the tool at any welding position. The clamping is convenient and reliable, and the accuracy of the tool must meet the welding requirements of the welding robot.

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